Hydrogen Equipment

From vehicle powertrains to marine engines, developed and validated with the equipment team

Hydrogen engine exhaust gas heat exchanger

What the application demands

RequirementWhat it means in the design
Hydrogen-side material compatibilityHydrogen can embrittle high-strength steels. The hydrogen side normally uses a compatible austenitic stainless steel.
Sealing and leak rateHydrogen molecules are small and leak readily. Seal design and weld quality must be tighter than on general heat exchangers.
Wide temperature and pressure rangeHydrogen equipment spans ambient to high temperature and atmospheric to pressurized duty.
Marine requirementsMarine duty adds vibration, roll, salt spray corrosion and class society documentation.

Our approach

We enter hydrogen projects through prototype development: first select the hydrogen-side material and sealing concept, then complete the structure, build and test. High-temperature exhaust-to-thermal-oil duty also requires control of flue-side fouling and thermal-oil film temperature.

  • Hydrogen-side material selected for compatibility and hydrogen embrittlement resistance
  • Seal and weld design set for a low leak rate
  • Exhaust-to-oil duty designed around both fouling and oil film temperature
  • Test articles and series units supplied to the project stage

Design highlights

  • Austenitic stainless steel and other compatible materials used on the hydrogen side
  • Sealing and welding details selected to control leakage risk
  • Exhaust-side fouling and thermal-oil film temperature constrained together
  • Multiple prototype iterations supported during development

Project status

The vehicle hydrogen engine recuperator and hydrogen generator heat exchanger are developed. The marine hydrogen engine exhaust-to-thermal-oil heat exchanger is developed and in sea trials, with heat transfer targets met but not yet in series application.

Selected projects

Vehicle

Hydrogen engine recuperator for a vehicle powertrain, development completed.

Hydrogen production

Heat exchanger for a hydrogen generator, development completed.

Marine

Marine hydrogen engine exhaust-to-thermal-oil heat exchanger, developed and in sea trials with heat transfer targets met.

FAQ

Why not use carbon steel on the hydrogen side?
Carbon steel and high-strength steels carry a hydrogen embrittlement risk. The hydrogen side normally uses a more compatible austenitic stainless steel.
What is difficult about an exhaust-to-thermal-oil unit?
Both sides have to be designed together: flue-side fouling and dew point corrosion on one side, oil film temperature and coking risk on the other.
Can you supply test articles only?
Yes. We support research and validation projects with test articles and associated test support.

Can this duty be built for our machine?

Send the medium, working conditions and installation envelope for an assessment.

Call 187 9561 3962